Washing and Microcleaning

Innovative System

The team of Ecotecne specialists has devised an innovative high cavitation ultrasound washing system for cleaning and washing moulds for hollow glass. According to Ecotecne, this system developed in our laboratories is a microcleaning process that is faster than traditional cleaning and is achieved by immersion in ultrasound tanks containing alkaline and acid solutions. Patented ®

Industrial Automation

The entire system is PLC-controlled and uses robotized carriages. It is compact, practical, flexible, cheap and environmentally friendly. The moulds are guaranteed against wear for over 80% of their average life cycle. According to Ecotecne, the entire process complies with all environmental standards.

Ultrasound versus Sandblasting

ULTRASOUND	SANDBLASTING
+70-80 % mould lifetime	Progressive mould wear
Preserves mould geometry	Abrasive surface deterioration
Stable bottle weight	Progressive bottle weight increase
Reduced polishing activities	Higher polishing workload
Lower reject rates	Higher reject generation
Cleaner workshop environment	Fine dust generation
Easier mould repair operations	More difficult repair adhesion
Lower environmental impact	Higher waste disposal costs
±2.200.000 bottles	±1.000.000 bottles
Maintain brillance and smooth flow of forming glass inside the mould	Mechanically aggressive with altered roughness of moulds
Saving of row material due to unchanged dimensions of the mould cavity

Ultrasonic washed surface (300x -80 µm*)	Sandblasted surface (300x -80 µm*)

Tyre mould cleaning line

Before and after washing process and particular cleaning of vent holes

LINE SC7 FULL B Washing Molds for Hollow Glass

Download Technical Specifications

CONSUMPTION and NECESSARY UTILITIES

Power supply : Peack 78 kw – Everage 42 kw, 400 V 50/60hz, three-phase with neutral

Water supply: Min. 1” inlet pipe, pressure 2 bar

Compressed air: ½” pipe, 6 bar

DIGITAL ULTRASONIC GENERATOR ECO 40

AREA REQUIRED FforINSTALLATION (LOCATION)
Dimensions: 7500 x 3500 x h 3800 mm

Glass mould cleaning line

Before and after washing process and particular cleaning of vent holes

"Lift 2” Semiautomatic Plant with Recycling Tank and Filter

Ultrasound tank with pneumatic lifting, recycling, filtering and oil skimming. Patented ®

Ultrasound Washing System for SC500 Screw Tappers

Automatic Ultrasound Line for Pickling Small Metal Parts

ROTOLIFT Ultrasonic Cleaning System

Download Technical Specifications

Powerful and versatile system for cleaning small metal parts, equipped with a rotating basket,which allows for a better final clean of the treated product.
Multiple customizations possible upon specific customer request.

Dimensions:                 1220 x 1150 x h 2200 mm
Structure:                      steel AISI 304/2 mm
Tank capacity:              210 lt
Tank dimensions:        800 x 530 x 470 mm
Basket dimensions:     480 x 315 x h 200 mm
N° 1 transducer with sonotrodes from 28 kHz to 120 W
N° 1 ultrasonic generator mod. ECO 30 Digit at 28 kHz